Sell dry process 800tpd cement production line
sales manager:Alisa lee
tel:+86
The technical parameter of 800tpd cement production line
Brief Introduction of Jiangsu Pengfei Group Co., Ltd.
Location advantage: Jiangsu Pengfei Group Co., Ltd. is located in Nantong City which is in the north of Yangtze River delta economic metropolitan area. It connects Yellow Sea in the east and looks south to the Yangtze River. The company is the national famous building material machinery manufacturing and transporting base. The goods will be shipped to focus all over the world by the million tons of seagoing vessel will through the international Nantong Port and Shanghai Port. Ningqi Railway and Xinchang Railway connect here, and at the same time the coastal Highway and Haili Highway also link here. Because of its special harbor location advantages and manufacturing capacity, Pengfei Group has become the largest cement equipment manufacturing and exporting base in our national coastal areas.
Scope of business: The company has the great comprehensive ability to provide best quality services on turn-key basis with technology design, complete plant, erection and debugging, commissioning for the 10000t /d rotary kiln cement production enterprise. It can also undertake various projects abroad international bidding projects. It supplies complete equipments and technical services of grinding, calcination, crushing, dust collecting, conveying and lifting for the metallurgy, the chemical industry, the electrical power, the mine, the environmental protection enterprises, etc.
Market position:The total amount in the cement machinery industry is second rank among the same business, and first in Jiangsu Province. The products have been exported to Germany, Russia, Brazil, Egypt, Iran, Bangladesh, Pakistan, Turnkey, Myanmar, Vietnam, Columbia, Bolivia, South America, etc.
Company instruction: Jiangsu Pengfei Group mainly engages in the design, manufacturing, selling of complete set of equipment for the building material machinery, the environmental protection machinery, the metallurgical machinery and the chemical machinery industry, supplying the complete set of machinery and electrical equipment, installation and debugging, as well as contracting the turn-key basis project and the relevant technical service.The company has won the titles of Chinese leading enterprise in cement machinery industry, Jiangsu Credible and Trustworthy Enterprise and Jiangsu AAA grade credit enterprise. Its leading products have got Chinese famous brand products titles and “Pengfei” trademark also has been awarded “China Famous Trademark”. The company covers an area of 350,000m2 and it has 0.82 billion RMB of total assets. There are 450 engineers and technicians. The company has the six subsidiary companies such as the mechanical plant, electronic plant, casting plant, installation plant, the new type building materials plant, etc.The company has the mechanical processing capacity of 300,000t/y; its rotary diameter and gear hobbing diameter are 10m as well as the diameter of the annealing furnace is 6.5m; the maximum hoisting capacity is 400t, own CK52130x50/260(φ13m)vertical lathe,DVT1000x40/200(φ10m)vertical lathe,W11-120x3200(120mm thick 3200mm wide)steel plate rolling machine, C6070x21(φ7m,21m length)shell lathe, C6070x25(φ7m,25m length) shell lathe,C6070x15(φ7m,15m)shell lathe andφ7mx21m annealing furnace and etc. so the company can meet the manufacturing requirements of the rotary kiln and ball mill below φ6m. The large-sized pre-heater, rotary kiln, tube mill, vertical mill, cooler and other main machinery is completely researched, developed and manufactured by Pengfei Group itself. The company has assumed the dual role of supplier for the turn-key services and supplier for main equipments. After obtaining signing right and management qualifications of foreign project-contracting, Jiangsu Pengfei Group Co., Ltd actively develops the international business of project contracting, contracts construction and installation project as well as international bid project of cement, metallurgy, chemical machinery and equipment , at the same time dispatches the needed labors that the above mentioned foreign projects needed. Pengfei Group completed to manufacturing the main machines of Pakistan PLC 3000t/d cement production line for Hefei Cement Research & Design Institute successfully, and then got the business to manufacturing the main machines for Pakistan PLD, PLE and PLF Production Line. The company has taken on the complete project of eight cement production lines like Myanmar Thayet, Dragon, Triple A, King Elephant and Tiger Head Cement Plant, as well as the business to manufacturing the rotary kiln and cement mill for two 2500t/d cement production lines of Vietnam Kaisa Cement Plant. Pengfei Group has contracted the complete set of 1500t/d cement production line with Africa Rwanda company, and the project includes the process from the limestone crushing to the finished cement products, the electrical automation design, the equipments for the whole factory as well as the services of installation & debugging, personnel training, etc. At the same time the company implements the turn-key basis project of 2500t/d cement production line for Russia Volga Cement Plant.
Our board chairman and general manager, Mr. Wang Jia’an, warmly welcome all the overseas experts, colleagues and friends to come to our company, and survey and discuss about cooperation business and make great future together.
1.cement types
800tpd cement production line capacity is 800tpd for clinker, the technology and equipment adopted can produce for 32.5 and 42.5 OPC cement. the technology and equipment adopted can also produce portland cement and ordinary portland cement in accordance with Chinese cement standard GB175-1999,whose strengths are 32.5MP and 42.5MP(i.e 425# and 525# cement),and cement types can be adjusted according to market demand.
2.requirements for raw material and fuel
2.1 Calcareous material: CaO≥48%, MgO≤3%, K2O+Na2O≤0.6%, SO3≤1%Firestone or quartz≤4%
2.2 Argillaceous material: silica modulus n= SiO3/( Al2O3+ Fe2O3)=3.0~4.0 Alumina modulus p= Al2O3/Fe2O3=1.5~3.5 MgO≤3%, SO3≤2%, K2O+Na2O≤4%
2.3 Other raw materials: siliceous correcting material n >4
SiO2=70~90% K2O+Na2O≤4% Pressure strength is better less than 1000kg/cm2 Iron correcting material Fe2O3≥40% Gypsum CaSO4·2H2O>65%
2.4 Raw meal: K2O+Na2O≤1.5%, CL-<0.02%
Ratio of Sulfur trioxide and alkaline-earth metals oxide: S/R=SO3/0.85K2O+1.29Na2O=0.6~1.0
Data of raw materials and fuel provided by Buyer shall comply with the above requirements.
3.Main technial characteristics
3.1 This production line adopts advanced technology and equipment of current cement industry. With the advanced technology and dependable equipment, great economy benefits may be acquired. New model electric dust collector made in China according to import technology from FK Company, MF raw meal homogenizing silo developed by Germany BMH Corporation and heat temperature fan developed by Britain Davison Corporation adopted in this production line can improve the technology greatly.
3.2 The high-efficiency low-resistance five-stage cyclone pre-heater and CDC furnace system with high gas adaptability, high classification efficiency, high heat exchanging efficiency and low system resistance will be adopted at the kiln inlet, so as to increase the output of clinker. By adopting this system, temperature of raw meal feeding to kiln can reach to 850°C-900°C, and apparent degree of decomposition can reach to 90%-92%. Fluidize discharging method and broadened cavity which benefit for material poking are used at lower part of the third, fourth and fifth pre-heaters. In order to avoid jam in the high temperature area such as pre-heater and discharging duct, compressed air blowing device which can blow off powder automatically will be adopted at the bottom cone-shaped outlet, broadened cavity, discharging duct and transition housing of the third, fourth and fifth pre-heaters.
3.3 The following new technology will be adopted at the rotary kiln head:
a.Reliable systems are adopted for coal burning, storage and measuring and they can adapt to various burning conditions of different kinds of fuels.
b. The third-generation air girder grate cooler will be adopted.
3.4 In the raw meal grinding section, air swept drying mill is adopted. The raw material is dried by waste heat from the kiln inlet to save energy and investment. This system is high in running ratio, simple in production operation and less in maintenance.
3.5 According to technology requirements of the new dry process rotary kiln, advanced computerized DCS control system is adopted for the control of main production parts from bottom of raw material blending silos to top of cement silos. And PLC control system is adopted for other parts.
In the central control room, the DCS system can centrally manage conditions of production through four operation stations and one engineering station, show real-time parameters and history parameters, and print those parameters and reporting forms for convenience of process controlling by operator. Meanwhile, collecting, treating and adjusting of data (including process parameters, and running conditions and protection indexes of equipments) are done by site control station in each electric room.
The DCS system is high in reliability, convenient in operation, easy in erection and commissioning, and small in maintenance amount. It realizes high degree of production automation and general management of production data. And it has importance in stabilizing quality, increasing productivity and decreasing costs.
4.production line scope
4.1.limestone crushing
4.2Raw material storage and blending
4.3Raw meal grinding
4.4Raw meal homogenizing and kiln feeding
4.5 Kiln inlet, kiln middle, kiln head and pulverized coal preparation
4.6Waste gas treatment at kiln inlet
4.7 clinker storage and conveying
4.8Cement grinding
4.9Cement storage and packing
5.The maching unit
6.The certificate
